PRECISION GROUTS

ALIGNITTM Epoxy Grout SPECIFICATIONS
ALIGNIT polymer grouts are two component polymer systems used in machine construction. These grouts are used for precise alignment of machine components, the creation of precise surfaces, to dampen vibration and/or noise attenuations. ALIGNIT grouts consist of a black resin and white hardener.This helps assure proper blending of the two components,which is essential to achieving the material’s maximum properties.
ALIGNIT grouts are available in liquid or paste form. Working times are typically 30 minutes and cures within 24 hours. All properties can be customized to meet the application requirements.
Safety equipment should be worm for mixing. Proper safety equipment includes gloves, approved safety glasses and a dust mask. Contact with the skin should be removed immediately. ALIGNIT grouts are adhesive by nature so mixing should be done on surfaces that can be easily cleaned or on a disposable cover. Clothes should be protected against the grouts; it cannot be removed once it cures.

PRODUCT DESCRIPTION USES
ALIGNIT”L “ Low viscosity, two part epoxy Precision machine alignment. Fills gaps 1mm to 3mm, structural adhesive.
ALIGNIT”P” Paste, gray two part epoxy Precision machine alignment. Fills gaps 1mm to3mm Good for vertical and overhead use. Adhesive.
ALIGNIT”LT” Low viscosity, two part epoxy Precision machine alignment. Fills gaps 3 mm to 6 mm
ALIGNIT”PT” Paste.Gray Two part epoxy Precision machine alignment. Fills gaps 3 mm to 6 mm
FILLIT TM Black. 40 lb. aggregate bags 2-part epoxy Filler for weldments and castings. Adds mass, stability and and vibration dampening

 

MECHANICAL PROPERTIES

 

PRODUCT HARDNESS(SHORE D) COMPRESSIVE STRENGTH(KSI) TENSILE STRENGTH(PSI) MOD(KSI) ADHESION(PSI)
ALIGNIT”L”TM 85-89 22 2,200 925 2,400
ALIGNIT”P” 87-90 23 2,400 900 2,300
ALIGNIT”LT” 87-90 23 2,400 915 2,300
ALIGNIT”PT” 88-91 24 2,500 925 2,400
FILLIT TM 85-90 18 2,000 4500 2,000

ALIGNIT™ PRECISION GROUTS & FILLERS

EASY PRECISION

EASY PRECISION ALIGNMENT CREATE PRECISE SURFACES CREATE OR REPAIR WAYS ADHESIVE LOW FRICTION SURFACES FILL WELDMENTS DAMPENS VIBRATION CHEMICAL RESISTANT Read More....

ALIGNIT™ PRECISION GROUTS & FILLERS

Come to the experts. Low cost precision. Repair worn or pitted surfaces. Machine components can be precisely positioned and permanently secured using ALIGNIT grouts. Read More....

ALIGNIT GROUTS AND FILLERS:

ALIGNIT GROUTS

ALIGNIT GROUTS ALIGNIT L Liquid for 1mm to 3 mm gaps ALIGNIT P Paste for 1 mm to 3 mm gaps ALIGNIT LT Liquid for 3 mm to 6 mm gaps ALIGNIT PT Paste for 3 mm to 6 mm gaps ALIGNIT LF Low friction way surface FILLIT Polymer Concrete filler for machine bases. Comes in 5 gallon pails. Read More....

Align machine components

ALIGNMENT Quick and easy Reduces lead times Align machine components Excellent chemical resistance Eliminate secondary machining More reliable than shims ow cost versus scraping or grinding SURFACE REPLICATION Create intricate surface configurations Quickly create very precise surfaces Low cost repair of worn or pitted surfaces Low friction formulations Long service life Machinable FILLIT™ FILLER MATERIALS Adds stability Deadens sound Fill weldments and castings Provides excellent dampening Will not shrink or delaminate AVAILABLE IN LIQUID OR PASTE EASY TO USE CAN BE TINTED CURE TIMES CAN BE ADJUSTED Read More....

ALIGNIT™ WIND TOWER FOUNDATION SETTING GROUTS

CASTINITE CAST POLYMER TOWERS

QUALITY PRODUCTS Precision Polymer Casting, LLC makes a complete line of precision grouting materials. We will gladly customize the color or formulation to meet your specific needs. The following can be customized to meet your needs. CUSTOM COLOR JOB SPECIFIC PACKAGING CURE RATE VISCOSITY Read More....

ALIGNIT PRECISION GROUTS

WHY USE ALIGNIT GROUTS?

WHY USE ALIGNIT GROUTS? Cures quickly Quick turnaround Premeasured containers High strength Non-porous Unaffected by freeze/thaw cycling Strong bonding to concrete and steel Holds alignment over time Dampens vibration LONG TERM SOLUTION Unlike concrete, ALIGNIT precision grouts are nonporous, This means they are not subject to deterioration from freeze/thaw cycling and the compressive strength is 3 times that of conventional concrete. ALIGNIT grouts are made with high strength epoxy resin and high purity quartz aggregate. They adhere extremely well to steel and concrete. ASK US ABOUT CASTINITE CAST POLYMER TOWERS REDUCE NOISE INCREASE BEARING LIFE WILL NOT RUST OR CORRODE... Read More....

Proper tower construction starts

Proper tower construction starts with a solid, correctly aligned base. A poorly constructed base could mean catastrophic failure of the wind turbine. Towers are constantly subjected to variable dynamic stresses. ALIGNIT precision grouts assure 100% contact and correct alignment of the tower base initially and over time. Chaffing and deterioration of the tower flange seat is not likely, as 100% contact is assured. Considering the cost of a tower failure, the cost of proper installation is minor Read More....